Weighbridge + IoT + ERP Integration
Cement Industry
Unmanned Weighbridge + IoT + ERP Integration | How Mastek Digitised Cement Dispatch End-to-End
Mastek Recognized as a Leader by Everest Group for AI-led Digital Transformation in the Mid-Market Segment.
Mastek wins the 2025 Oracle Regional Best in Class, Service Partner SaaS Applications, SCM Breakthrough Partner Award for EMEA at Oracle AI World!
Middle East Manufacturing Enters a New Digital Era - 62% of Manufacturers are now Investing in AI-driven Digital-first Strategies.
Mastek Recognized with the 'Voice of the Customer Honor – Value Excellence' Award at Everest Group Elevate Honors™ 2025.
Proven at scale with Yanbu Cement, Mastek's solution reduces truck turnaround, eliminates weighbridge disputes, and delivers fully automated 24×7 dispatch - No manual intervention required.
With cement margins squeezed by rising energy costs, decarbonisation pressures, and freight volatility, dispatch remains a critical - and largely manual - gap in the value chain. Connected plant-to-ERP logistics is rapidly becoming the operational standard for bulk manufacturing.
Proof It Works: The Yanbu Cement Story
Major Industry Challenge
Cement Dispatch Still Running on Manual Processes
Most cement plants have invested heavily in ERP - yet dispatch, the revenue-recognition moment, still runs on paper, radios, and manual weighbridge entries. This gap between plant floor and enterprise system is where margin leaks.
In our work across cement and bulk-material producers, the same patterns recur:
Trucks waiting at weighbridges
Manual data entry causing shipment disputes
Incorrect silo allocation
No real-time visibility between plant operations and ERP
The cost is real: slower truck turns, customer disputes, idle capacity, and dispatch teams firefighting instead of optimising. Closing the gap between OT and ERP is no longer a technology project — it is a margin lever.
Intelligent Logistics Solution
Connecting the Plant Floor to the Enterprise
Leading cement producers are moving from people-driven dispatch to system-driven dispatch — where the weighbridge, silo, yard, and ERP act as one connected flow.
When OT and IT converge at the dispatch layer, plants unlock:
✓
Real-time visibility
✓
Automated truck processing
✓
Improved shipment accuracy
✓
Faster dispatch cycles
Mastek enables this through two intelligent accelerators.
Unmanned Weighbridge + IoT + ERP Integration | How Mastek Digitised Cement Dispatch End-to-End
Discover how Mastek transformed cement dispatch operations using IoT, ANPR, unmanned weighbridges & real-time ERP integration.
The cement industry moves millions of tons every year - but for decades, the journey from plant to customer ran on paper, manual queues, and guesswork. Mastek changed that.
In this video, see how Mastek's Connected Enterprise Services (CES) delivered a complete end-to-end sales digitalization solution for a leading cement manufacturer in Saudi Arabia - reimagining the entire order-to-dispatch lifecycle.
What We Built for Intelligent Manufacturing Logistics
Mastek's Smart Accelerators Turning Dispatch into a Competitive Advantage
Together, SmartBulk™ and SmartPlant Connect™ enable:
Faster truck turnaround
Zero manual weighbridge intervention
Higher dispatch throughput
Higher dispatch throughput
Real-time operational visibility
Reduced disputes and errors
Dispatch stops being a cost centre to manage and becomes a throughput lever that compounds — more tons shipped per shift, fewer disputes per thousand loads, and a step-change in customer experience at the gate.
How Mastek Enabled Zero-Touch Dispatch at Yanbu Cement (YCC)
Yanbu Cement, one of Saudi Arabia's largest producers, set out to remove manual touchpoints from dispatch as part of a broader Vision 2030 modernisation programme. With SmartBulk™ and SmartPlant Connect™ live across their operations, the results landed quickly.
Transformation Results
700K+ Tons dispatched in 6 weeks
One truck processed every 3 minutes
24×7 automated dispatch
Zero manual intervention at the weighbridge
The result: a fully automated flow from silo to gate
Get the Full Yanbu Cement Case Study
126+
Manufacturing Customers Worldwide
244+
Oracle SCM Customers Globally
100+
Industry Solutions Delivered
40+
Countries
93%
Repeat Business Rate
4.4/5
Customer Rating
Recognized for Excellence in Digital Transformation
Independent analysts who evaluate manufacturing and Industry 4.0 service providers consistently place Mastek among the leaders. Recent recognitions relevant to industrial and manufacturing buyers:
Across Oracle, IDC, ISG, Everest, and Avasant - the analysts cement and manufacturing CIOs actually read - Mastek is independently positioned as a leader in the capabilities this page describes.
Mastek won 3 prestigious Partner Awards at Oracle AI World 2025
2025 Oracle Regional Best in Class, Service Partner – SaaS Applications (SCM Breakthrough Partner Award for EMEA)
2025 AI Partner Challenge Award – SCM
2025 AI Partner Challenge Award – HCM
Everest recognizes Mastek as one of the “Top Five Service Providers Delivering Superior Value” in Oracle Cloud Applications Services
Mastek recognized as a Major Player in IDC MarketScape - Worldwide Industrial IoT Consulting and Integration Services 2025
Mastek recognized as a Leader in Smart/Digital Factory Services in ISG's Provider Lens™ – Manufacturing Industry Services and Solutions 2025 – Mid-tier and Specialist IT Firms
Mastek recognized in Avasant Manufacturing Digital Services 2025 RadarView™
Mastek named as a Leader in Everest Group Digital Transformation Services PEAK Matrix® 2025
Meet the Leadership Driving Industrial Innovation
Chandrakant Deshmukh
Manufacturing Industry Leader
Chandrakant Deshmukh is leading the future of intelligent manufacturing and shaping the CTIOT ecosystem.
Talk to Our Experts
Ready to Modernize Your Manufacturing Capabilities?
Whether you operate a single integrated plant or a multi-site network across regions, our team can map your current dispatch flow and quantify the throughput, dispute, and cost-to-serve gains you'd unlock with connected logistics — typically in a two-week assessment.
Get in Touch